Power System Substation Smart Monitoring Electrical Safety

State Grid/China Southern Power Grid Smart Monitoring

Using ESA Electrical Safety Monitoring Alarm Device, ESE Electrical Safety Monitoring Device, ESX and other products, providing 7×24 hours electrical safety online monitoring to grid substation and distribution facilities, real-time sensing equipment status, early warning hazards, improving grid operation reliability and O&M efficiency.

INDUSTRY

Power System

CUSTOMER

A Power Grid Operator

CUSTOMER TYPE

Large Power Grid Operator

DEPLOYMENT

[TBD]

01 · BACKGROUND

Customer Background

Enterprise Type

A Power Grid Operator (State Grid/China Southern Power Grid System Unit), responsible for regional transmission, substation, distribution facility operation and maintenance, critical to national economy and livelihood.

Enterprise Scale: [TBD]

Grid Scale

Operates multiple substation and distribution facilities, with multiple equipment types, significantly large voltage level and wide regional coverage, requiring strong electrical safety and equipment status monitoring.

Substation Count / Power Supply Area: [TBD]

Industry Position

National critical infrastructure operator, requires strict compliance with DL/T 596《Power Equipment Preventive Test Regulations》and GB/T 14285《Relay Protection & Safety Auto Device Technical Regulations》and other standards.

Compliance Standard: DL/T 596 / GB/T 14285

02 · CHALLENGES

Business Challenges

01

Multiple Blind Spots in Substation Equipment Status Monitoring

Substation secondary circuit, distribution cabinet, auxiliary electrical equipment lack online monitoring means, equipment degradation and hazards hard to early detect, passive O&M mode affects power supply reliability.

02

Manual Inspection Low Efficiency, High Risk

Manual inspection in substation high-voltage environment has safety risks, inspection cycle is long, coverage is limited, some remote substations have high inspection costs and slow response.

03

Electrical Fire Hazard Hard to Early Warning

Distribution cabinet cable joint overheat, poor contact and other hazards if not detected in time, easily evolve into electrical fire, affect substation safe operation, traditional temperature inspection hard to continuous monitoring.

04

Data Isolated Island Affects O&M Decision

Existing monitoring systems are dispersedly deployed, data formats are heterogeneous, lack unified platform aggregation, O&M decisions rely on manual experience, lack data-driven auxiliary decision capability.

03 · SOLUTION

Solution

System Architecture Diagram

Smart lightning protection and electrical safety online monitoring system architecture diagram

Note: The above is a placeholder image, to be replaced with a real system architecture diagram. The architecture diagram should show Sensing Layer (ESA/ESE/ESX and other terminals) → Network Layer (FG Smart Gateway) → Platform Layer (FEXLINK Cloud) three-layer structure.

Deployed Product List

Product Name Model Quantity Function
ESA Electrical Safety Monitoring Alarm Device ESA [TBD] Deployed at substation distribution cabinet, real-time monitoring of residual current, cable temperature, overload and other electrical safety parameters, abnormality instant alarm
ESE Electrical Safety Monitoring Device ESE [TBD] Deployed at secondary circuit and auxiliary electrical equipment, acquire leakage, temperature, current and other multiple element data, added device-level monitoring
ESX Electrical Safety Monitoring Device ESX [TBD] Deployed at distribution facilities key nodes, comprehensive monitoring electrical status, adapted for grid special voltage level and wiring mode
FG Smart Gateway FG [TBD] Aggregation of ESA/ESE/ESX and other terminals data, edge processing, via power private network/4G upload to cloud platform
FEXLINK Cloud Platform Cloud 3.0 1 Set Data aggregation, visualization display, alarm push, O&M work order, compliance report auto generation, auxiliary decision support

Note: Product quantities are TBD, actual deployment quantities will be determined based on substation scale and monitoring point density, to be provided by the project implementation party.

Network Topology

Sensing Layer: ESA Electrical Safety Monitoring Alarm Device deployed at substation main distribution cabinet and high-voltage switch cabinet auxiliary circuit, ESE Electrical Safety Monitoring Device deployed at secondary circuit and auxiliary electrical equipment, ESX Electrical Safety Monitoring Device deployed at distribution facilities key nodes, covering electrical safety and equipment status multi-dimensional monitoring.

Network Layer: Each sensing terminal connects via RS485 bus (Modbus-RTU protocol) access FG Smart Gateway, FG Gateway uploads via power private network/4G cellular network uplink to grid internal grid network, key nodes point supporting dual-link redundant backup to ensure data transmission reliability.

Platform Layer: Data aggregates to FEXLINK Cloud Platform (privately deployed at grid enterprise data center), provide web and mobile visualization dashboard, real-time alarm, history trend analysis, O&M work order dispatch, compliance report auto generation, multi-role permission management and other functions.

Integration Layer: Cloud platform through standard IEC 61850 / REST API / Modbus TCP protocol, integrates with grid existing SCADA, PMS production management system, OMS O&M management system, achieves data sharing and linked alarm, unified into O&M work order process.

04 · IMPLEMENTATION

Implementation Process

1

Site Survey & Solution Design

Engineers visit substation site to survey, survey distribution system structure, secondary circuit wiring, auxiliary equipment list, outputting point list and system deployment plan.

Cycle: [TBD]

2

Equipment Installation & Wiring

ESA/ESE/ESX installed in batches to each distribution cabinet and control cabinet, FG Smart Gateway centralized deployment, complete RS485 bus wiring and power connection, strict follow grid operation safety regulations.

Cycle: [TBD]

3

System Commissioning & Platform Integration

Configure FG Gateway acquiring parameters and upload transmission cycle, complete FEXLINK Cloud Platform account setup, point binding, alarm threshold setting, and SCADA/PMS system integration commissioning.

Cycle: [TBD]

4

Trial Operation & Personnel Training

System trial operation and calibration data accuracy, to O&M personnel for platform operation, alarm handling, work order flow, report export and other training, complete project acceptance and delivery.

Cycle: [TBD]

05 · RESULTS

Application Effects

7×24h

All-Weather Online Monitoring

[TBD]

Monitoring Point Cover Count

[TBD]

Reduced Manual Inspection Hours

[TBD]

Equipment Hazard Early Warning Count

[TBD]

Unplanned Stop Operation Reduction Count

100%

Compliance Report Auto-Generation Rate

Customer Testimonial

"[TBD] Customer testimonial to this case to be added after customer confirmation, testimonial content will cover system deployment before and after O&M efficiency MoM, equipment hazard early detection cases, grid reliability metrics improvement and other dimensions."

— Customer Lead [TBD]

Get Similar Solution

If your enterprise has for similar grid substation, distribution facilities smart monitoring needs, please contact us for a customized solution. The FEXLINK technical team will provide solutions based on your grid scale, voltage level, compliance requirements, providing end-to-end IoT solutions.

FEXLINK Business Scope

FEXLINK specializes in smart lightning protection and electrical safety, offering a product portfolio covering lightning protection, lightning online monitoring, lightning protection online monitoring, lightning arrester, intelligent lightning arrester, lightning arrester monitoring, grounding resistance, grounding monitoring for smart lightning protection scenarios, while addressing digital distribution, smart distribution, electricity meter, carbon neutral, industrial internet, carbon asset for digital business, helping enterprises achieve safe, efficient and low-carbon energy management.